Fully automatic high-temperature standing & aging furnace
Process Flow Chart
![Process flow chart (1)](http://www.dc-precision.com/uploads/Process-flow-chart-1.jpg)
Scheme Example
Three-View Drawing
![Process flow chart (2)](http://www.dc-precision.com/uploads/Process-flow-chart-2.jpg)
![Process flow chart (3)](http://www.dc-precision.com/uploads/Process-flow-chart-3.jpg)
Solution
Mode Of Production
Whole-process automatic production; the robot scans the code, collects the data of each battery, and establishes the technologically traceable system, Only 0.25 person is required for each equipment.
![Process flow chart (4)](http://www.dc-precision.com/uploads/Process-flow-chart-4.jpg)
Automatic loading and unloading for single plate backflow
![Process flow chart (5)](http://www.dc-precision.com/uploads/Process-flow-chart-5.jpg)
Fixture trolley for aging furnace
Reduce production space and energy consumption
● Whole-process airtight environment, energy consumption can be decreased to the greatest extent
● Excellent duty cycle of fixture trolley, space can be saved;
● Unique air duct design, temperature of tunnel chamber can be < 5°C;
● Whole-process automatic assembly line, .25 person set;
● Unique inclined fixture laminate, 60°C temperature it can assure the consistency of battery infiltration.
![Process flow chart (6)](http://www.dc-precision.com/uploads/Process-flow-chart-6.jpg)
Aging furnace body
Technical Parameters
Name | Indexes | Description |
Production efficiency | >16PPM | Production capacity per minute (including tray replacement) |
Pass rate | 99.98% | Yield rate = quantity of conforming products/ actual production quantity (except for material defect factors) |
Fault rate | ≤1% | It refers to faults caused by the equipment, excluding regular equipment maintenance and preparation before production etc |
Changeover time | ≤0.5h | Handled by one person |
Furnace temperature | 60±5°C | Constant temperature inside the furnace: external temperature of equipment should not be 5℃ higher than atmospheric temperature; uniformity of temperature: within 3C. |
Heating time of furnace body |
≤30min | Time of temperature rise from atmospheric temperature to 60°C under no load inside the furnace should be less than 30 minutes. |
Heating mode | Steam/ electric heating |
Aging furnace adopts the steam heater for which steam is provided bythe purchaser, or the electric heating mode. |
Aging time | 6.5H | The operation time of cell in the furnace is adjustable |
Feeding mode | Step type | TCell is placed obliquely at an angle of 15° |
Dimension | L=11500mm W=3200mm H=2600mm |
Overall dimension of equipment for the whole line can be less than orequal to the standard dimension requirements: |
Color | Warm grey 1C, international general color plate |
Acceptance shall be done on the basis of the color plate provided bythe customer: |
Power source | 380V/50HZ | Three-phase five-wire power supply: total power 100KW, associatedelectronic energy meter is used to monitor the power consumption. |
Air pressure | 0.6-0.7Mpa | Pipeline compressed air sources shall be provided by the purchaselitself. |
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